• Build in Batch – This modes allows the supplier to build variable size batches defined by the user.
  
• Build to Replenish – This mode collects broadcast data into batches of similar parts for future sequencing and shipping.
• Build in Sequence – This mode drives data received in a broadcast or ILVS file directly into production for true build-in-sequence manufacturing.
• Build to Order – This mode, often referred to as Feature Based Order Management, allows true build-in-sequence operations in environments where no finished assembly item number exits. Manufacturing is totally customized with no need for Bills of Materials.
• Build to Stock – This mode allows the supplier to build inventory and safety stock.

MES FEATURES

SPD Pro’s Manufacturing Execution System module is designed for companies requiring Build-in-Sequence or Build-in-Batch capability. MES includes the following features:

Manufacturing Method Logic – Supports multiple manufacturing methodologies and activates them on demand; allows the user to define Routing Steps and Bills of Materials.

Unlimited Manufacturing Profiles – Allows for model changes to the assembly line prior to implementation.

Integrated I/O Capability – Directly drives I/O to control PLC activity, Pick to Light activity, and torque controller information.

Complete Part Tracking and Traceability – Controls and records each step of the manufacturing process to provide complete “cradle to grave” traceability.

Queue Sharing Logic – Allows production to be assigned dynamically to more than one assembly line.

Process Control and Error Proofing – Organizes the entire manufacturing process into individual steps so it becomes virtually impossible for an operator to bypass a procedure.

Operator Tracking – Allows managers to require operators to log in/log out for traceability purposes and to ensure that only trained personnel work in critical operations.

Production Scheduling – Ability to smooth or level production schedule so that product complexity is even over time while still shipping sequentially.

Seamless AS/RS interface – Sends data directly to an AS/RS system from the end of a production line.

Manufacturer’s Build Number Logic – Assigns a unique tracking number to every module built.

Robotic Label Application – Automatically applies labels with no operator interaction required.

Total Machine Control – SPD Pro interfaces with the following machines:

• Conveyor equipment
• Automated storage and retrieval systems
• Dock stripping equipment
• Overhead gantry cranes for automated retrieval
• Third party vision identification systems