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MES: Manufacturing Execution System

Chosen by our customers for it’s reliability and wide range of functionality, our MES is for any facility engaged in discrete manufacturing. From simple to complex assemblies, the SPD Pro MES manages the entire build process from start to finish. It displays step-by-step directions, with or without images, for operators at each workstation while providing error-proofing for each defined action.

 

Functionality

Our MES software provides suppliers a flexible solution for shop-floor-control with substantial functionality right out-of-the-box. It gives manufacturers a solution easily tailed to their operations and capability to change their processes when needed. MES provides for production and labor reporting, and interfacing with computerized manufacturing systems such as automatic data collection and computerized machinery.

Traceability

Track critical “cradle-to-grave” part data with granular level traceability available with our MES solution. A commodity can be tracked from the time it is entered into the system, through production, until it leaves the facility. There is no limit to the number of checks that can be performed Interface with PLCs to keep track of critical torque, testing, and other data needed to be stored.

 

 

 

MES Assembly line

Modes of Operation

 

  • Build-in-Batch: Allows suppliers to build variable size batches defined by the user.
  • Build-in-Sequence: Drives data received in a broadcast or ILVS file directly into production for true build-in-sequence manufacturing.
  • Build-to-Order: Often referred to as Feature Based Order Management, this mode allows true build-in-sequence operations in environments where no finished assembly item number exists. Manufacturing is totally customized with no need for bills of materials.
  • Build-to-Replenish: Collects broadcast data into batches of similar parts for future sequencing and shipping.
  • Build-to-Stock: Allows suppliers to build inventory and safety stock

 

 

 

MES Features

 

  • Complete Part Traceability: Controls and records each step of the manufacturing process to provide complete “cradle-to-grave” traceability.
  • Process Control and Error Proofing: Organizes the entire manufacturing process into individual step-by-step instructions to verify operator accuracy.
  • Total Machine Control: SPD Pro allows control of conveyor equipment, dock stripping equipment, overhead gantry cranes for automate retrieval, drives ASRS, and feeds 3rd party identification systems.
  • Production Smoothing: Ability to smooth or level production schedule so that product complexity is even over time while still shipping sequentially.
  • Operator Tracking: Requires operators to log in/out for traceability purposes and insures that only trained operators work in critical operations.
  • Unlimited Manufacturing Profiles: Allows for model changes to the assembly line prior to implementations.
  • Queue-Sharing Logic: Allows production to be assigned dynamically to more than one assembly line.
  • Manufacturer’s Build Number Logic: Assigns a unique tracking number to every module built.
  • Manufacturing Method Logic: Provides a mechanism to create multiple manufacturing methodologies and to activate them on demand. Included is the ability to define routing steps and bills of materials.
  • Robotic Label Application: Automatically applies labels with no operator interaction required.
  • Integrated I/O Capability: Directly drives I/O to control PLC activity, pick-to-light activity, and torque controller information.

 

 

MES Screenshot
MES Screen Shot 

 

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